Water-removal duty

Vacuum concentration matched to the product

Concentration removes water from a defined juice or pulp stream. Feed composition and the required concentrate determine the duty, while viscosity and fouling determine how the product should pass through the heated system. A clarified juice and a pulp-rich stream therefore need separate assessments.

Tall industrial evaporation vessels and tubular bodies with pumps and an access platform
Industrial evaporation assembly with tall process bodies, access structure and lower pumping connections.

Equipment selection at a glance

Is this the right machine for your product?

Use it for
Water removal to a defined concentrate
Main selection decision
Match film or circulation duty to the product.
Discuss when enquiring
Feed composition, water-removal duty and outlet viscosity.
Feed basis
Juice or pulp with a measured composition
System choice
Falling-film or forced-circulation family options
Duty basis
Water removed and specified concentrate output

Start with the stream entering concentration

Define whether the feed retains pulp, contains a visible cream fraction or has already been clarified. Record its temperature, soluble-solids measurement and relevant viscosity data. Soluble-solids readings alone do not account for every insoluble or oil-bearing component of a sea buckthorn pulp.

Set a concentrate specification that can be measured consistently. The water-removal calculation and the downstream filling rate should use the same feed and product basis, including any separate reject or recovery streams.

Choose a heat-transfer route that remains workable

The equipment family includes falling-film and forced-circulation arrangements, with the duty selected around product behaviour. Film distribution, circulation demand and fouling should be evaluated at the intended concentration, not only at the easier dilute inlet condition.

Single- and multiple-effect arrangements are family options. The number of effects, heating arrangement and utility demand belong to the selected design; the exterior photograph does not establish an effect count or a vapour-recompression system.

Link the product balance to services and pumps

Design inputEquipment consequenceEvidence required for selection
Feed and concentrate compositionWater-removal load and final product rateConsistent mass balance with stated measurement basis
Viscosity and suspended materialHeat-transfer route and circulation dutyRepresentative feed and concentrated-product behaviour
Foam and foulingSeparation space, operating window and cleaningProduct trial or relevant measured operating data
Available heating and cooling servicesHeat exchange, condensation and vacuum dutyActual site service conditions
Lower pumps, valves and connecting pipework on the evaporation assembly
Lower pump and pipework view of the same evaporation assembly.

Plan the end of a run as well as steady production

As product becomes more concentrated, pumping and heat-transfer behaviour can change. Define operating limits that can be observed and a response to increasing fouling or unstable circulation. A universal concentration endpoint cannot be taken from the appearance of the machine.

Include startup product, shutdown recovery, condensate handling and cleaning return in the flow arrangement. Coordinate the concentrate outlet temperature and flow with the next thermal or filling step, so that the concentrator does not create an uncontrolled holding period.

Further answers

Equipment and process questions

Is the illustrated system rated for a specific sea buckthorn concentration?

No application-specific water-removal rate or final concentration is assigned from the photograph. The duty requires feed composition, rheology, utility conditions and the intended product endpoint.

Can the same system handle puree and clarified juice identically?

They can present different viscosity, suspended-solids and fouling conditions. Assess the heat-transfer route and circulation at the actual concentrate condition for each product.

The next step in your process

Put the equipment scope together.

Discuss the ingredient, the incoming material and the part of the line you want to build.

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